This is very simple to do. This construction was done using 3/4" diameter PVC piping, though would have been plenty strong using 1/2" piping. I only used 3/4" pipe because I already had the pipe which i got free. Otherwise it would have cost me only $1.50 for 10 feet - more than enough for this setup. I did also buy a 10 foot length of 1/2" PVC ($1.20) so i could build a climb for my girlfriends BRB. I purchased:
10- 1/2" T fittings
10- 1/2" Elbow fittings
4- 1/2" X fittings
1- 10' 1/2" PVC pipe
3- 3/4" X fittings
10- 3/4" Elbow fittings
5- plastic closet hanger rod sockets sets
total cost= $15
equipment I already had:
saw
tape measure
clear silicone adheasive
3/4" pvc pipe (not that it made a difference though)
propane or mapp gas torch
Now, hopefully you've already drawn out, measured, or otherwise have an idea of what you want to build for a climb setup. I did not, so i was flying by the seat of my pants.
Anyways
start by gathering all your parts
and cut your PVC pieces to length (by this time, I had an idea of what I wanted the finished product to look like. The fun part when measureing and cutting pieces is to keep in mind that all flanges and adapters you are going to add on will also add the to the length of whatever you're putting them on. Plan ahead with all your cuts and make sure you add a little extra lenth to them
now that you have the cuts done, put the pieces together. from there it's time for a test fitting. Hopefully you have cut your pieces slightly longer than you needed. If what you have assembled doesn't fit, it is now very easy at this point to cut the pieces to lengths that WILL fit.
K
now that everything is cut to the right lenth and ready to go, mark where you want to put the climb. This is an optional step. Since this climb does not touch the ground, I have 4 anchor points on the side of the cage (BRB climb will rest on the ground, so this isn't necessary) using the closet rod sockets. Put the setup where you want it, and mark the glass with a vis-a-vis or whiteboard marker.
Now, time to find that silicone adheasive. Put a good glop of silcone on each section of the rod socket, and use the hole in the center to match the mark you left on the glass. it should look something like this
do this on the highest achorable posts on each side
once the silicone has set, toss your climb in and make sure it all fits and doesn't fall. Feel free to put some handpressure onto things and make sure they hold. If it falls apart at the joints, don't worry, we'll get to that later. If it doesn't reach from oneside to the next, go back to elemetry school and learn how to do addition. Hopefully you'll have enough PVC left to add a 1/2" or so to one side or another
Now for the fun part.
take your climb off the hangers and head outside. If you're a smoker, you'll be ready for a smoke break by now.
Time to burn!!
Now, this takes a lil practice. I suggest starting on the underside first so you learn how the PVC reacts to flame. Avoid the fumes. I did this in the rain (as it does in the Pac Northwest) so I got some spotting from the raindrops. It adds character in my opinion.
Once you get the underside done, its time to flip it over and continue on! And do it all! leave no white